Full lifecycle solution

metal shell hermetic sealing

JM Laser is committed to providing comprehensive equipment and processing solutions for hermetic sealing of metal enclosures. This includes customized equipment for seal welding, non-destructive marking, precision cutting, and hermeticity testing, along with raw material sourcing and custom fabrication services for metal enclosures.

Hermetic Sealing welding machine

According to the materials and characteristics of the product, different degrees of environmental protection are required during laser welding. Therefore, we have developed multiple laser sealing welding equipment to meet the diverse needs.

For example, if the product needs to ensure that the interior is in a vacuum environment after welding, we recommend using a vacuum laser welding system to complete it.

Level Device Type Core Parameters Typical Application Scenarios
L1
Shielded Enclosure laser welding machine
Blowing protection welding
Conventional packaging of sensors
L2
Hermetic Chamber welding system
Inert gas environment
Encapsulation of microwave components with inert gas
L3
Glove box welding workstation
Water oxygen content<1ppm
Implantable medical device packaging
L4
Vacuum welding system
Vacuum degree 10 ⁻⁶ Pa
Vacuum packaging of precision components

customization

In order to meet the diverse sealing needs, each of our devices is tailor-made for our customers.

Welding environment

Multiple environmental options including inert gas, vacuum, anhydrous and anaerobic

Operation Space

Customized boxes can be made based on factors such as production capacity requirements, process operation procedures, and factory space

Format

Customize work schedules of different sizes

clamp

Fixtures and jigs for clamping, positioning, copying molds, and cylinder devices

Laser head

Rotation, swing, mirror scanning, synchronous temperature
Control, etc

laser

Fiber optic, pulse, quasi continuous, semiconductor ring spot, etc

metal shell Material

The quality of metal raw materials is a key factor affecting packaging performance. The use of raw materials with low quality, uneven composition, lower than standard content, or inconsistent quality between batches may result in packaging effects that cannot meet product design standards. We are committed to providing high-quality and stable metal materials to ensure packaging effects meet and exceed customer expectations.

The shell material is 6061 aluminum alloy, and the cover plate material is 4047 aluminum alloy. The left weld seam was welded using the customer’s original material, resulting in severe cracks. The 4047 aluminum alloy we provided on the right side can complete normal laser hermetic sealing welding.

Shell processing service

We provide metal packaging shell processing services, providing metal shell products for many fields such as aerospace, military weapons, shipbuilding, communication equipment, etc.

Sealing Detection Machine

Gross Leak Test for Heavy Fluorine Oil

Using the ASTM F2096 immersion method, macroscopic defects greater than 5 × 10 ⁻⁵ Pa · m ³/s are accurately captured using high-density fluorine oil (density 1.85g/cm ³):

Helium mass spectrometry fine leak test

Equipped with a customized helium mass spectrometer leak detection system (detection lower limit 5 × 10 ⁻⁸ Pa · m ³/s), strictly following:

Laser Decapsulation Machine

Provide precise opening equipment for metal shell laser sealing and welding. After opening, the cover plate can be replaced for re sealing and welding. It adopts a dry, stress free, and non-destructive flexible processing technology that does not require chemical etching. It is clean and environmentally friendly, suitable for two-dimensional and three-dimensional contour processing, and improves work efficiency.

  • Visual positioning

    Visual automatic positioning of weld seam position

  • no damage

    No stress contact during the opening process

  • Precise layer cutting

    Accurate opening layer by layer

Permanent Marking Machine

In the full lifecycle management of precision components, we use laser surface modification technology to achieve permanent marking with zero thermal damage. By precisely controlling the laser pulse energy, permanent irreversible marks can be formed on the surface of materials such as titanium alloys and Kovar alloys

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