Laser Hermetic Sealing In Electronic Packaging
Precision welding in the electronics industry presents unique complexities due to the presence of delicate components within protective enclosures. Our systems employ isolated welding chambers to achieve contamination-free electronic packaging, delivering superior hermetic integrity for sensitive device housings.
Electrical component assembly demands specialized methodologies. Uncontrolled current leakage risks damaging microelectronics, while conventional joining processes expose assemblies to thermal/electrical stresses that degrade PCB reliability. Precision laser welding systems overcome these limitations through localized energy delivery, minimizing heat dispersion near critical circuits—an impossibility with through-hole soldering techniques.
Oxidative degradation from ambient exposure compromises metallurgical properties and enclosure functionality, potentially inducing short circuits. Our inert gas atmospheres not only suppress oxidation during welding but enable permanent inert gas encapsulation within sealed cavities, outperforming traditional epoxy sealing in long-term stability. The process accommodates dissimilar metals and crack-prone alloys, expanding material selection flexibility for optimized package designs.
Extreme operational environments—including thermal cycling and high-pressure conditions—mandate uncompromising durability. Laser-sealed joints demonstrate exceptional mechanical resilience, surpassing organic adhesives and mechanical fasteners in lifespan. Integrated automation ensures micron-level repeatability, enabling high-throughput production of mission-critical electronic assemblies.

microwave component
Laser Hermetic Sealing for Electronic Packaging Case

Material
Aluminum alloy (shell is 6061, cover plate is 4047)
Weld seam inspection
The weld seam is uniform and flat, without cracks, pores, oxidation blackening, etc
Helium Leak Test
Detection results of helium mass spectrometer leak detector:1*10-9Pa·m³/s
Our Quality Management
Standardized process flow
- Material testing
- Welding pretreatment
- Fixture positioning
- Seal welding
- Hermetic testing
Triple reliability verification
process monitoring
Real time closed-loop control of welding energy; CCD monitoring system for molten pool morphology
Testing methods
Metallographic analysis (weld penetration and defect detection); Helium mass spectrometry leak detection (sensitivity 5 × 10 ⁻13 Pa · m ³/s)
Environment Simulation
Temperature shock test (-55 ℃) ↔+ 125 ℃ 1000 cycles); 85% RH humidity aging test (2000 hours)
Following standards
- ASTM B209 Standard for Aluminum and Aluminum Alloy Plates
- EN 485-2 Aluminum Welding Applicability Certification
- AMS 2681E Aerospace Laser Welding Process Specification
- MIL-STD-883 Method 1014 Sealing Test
- GJB 548B-2005 Reliability of Microelectronic Devices
- NADCAP Welding AC7114 Aerospace Special Process Certification